ALIGNMENT & SUSPENSION SPECS: 2002-2010 Jeep Liberty

ALIGNMENT & SUSPENSION SPECS: 2002-2010 Jeep Liberty

The Liberty (2002-2007 KJ+2008-2010 KK) was the replacement for the Cherokee (XJ). The major changes from the Cherokee to the Liberty were an independent front suspension and trailing arm rear suspension. Compared to the Cherokee, the Liberty is actually easier to align.

WARNING: On 2008-2010 KK models, the front knuckles are aluminum and the ball joints and tie-rod ends need to be torqued and turned an additional 90 degrees. The upper ball joint and tie-rod have a torque spec of 30 ft/lbs. Lower ball joints have a torque spec of 40 ft/lbs. Failure to follow the proper torque procedure will result in damage to the knuckle.

Instead of having to install offset ball joints and shims to adjust camber and caster, the adjustments are performed with the cam bolts in the lower control arms. The rear is not adjustable.
Overall, the Liberty is an easy vehicle to align. But, pay attention during the initial inspection.

Front Suspension

The Liberty’s front suspension uses upper and lower control arms. The replacement of the upper control arms can be tedious and require the removal of battery tray, power distribution center and other components to get at the passenger side upper control arm.

If serviced, the control arms should be tightened with the vehicle at normal ride height due to the bushings. It is important to have the springs supporting the weight of the vehicle when the fasteners are torqued. If springs are not at their normal ride position, premature bushing wear may occur.

The control arms are robust, but the stock ball joints proved to be the weak link. Jeep issued five recalls concerning ball joint failure for various 2002-2006 models. Most of the recall documents site corrosion of the joint as the cause of the failure. The culprit was water intrusion  which was often blamed on poor sealing of the boot and/or missing heat shield on early models that allowed the boot to be degraded.

In most of the recall documents, Jeep  warns of accelerated failures in rust belt states that use salts and brines. Make sure to check the VIN and production date to see what recall applies to the vehicle.

The upper joints should have zero play. The lower joints should have no more than 1.5mm of end play. To measure the lower ball joint, the suspension needs to be loaded. Attach a dial indicator to the base of the lower control arm and align the dial indicator’s contact point with the direction of the stud axis, touch the machined flat on the knuckle and zero the dial indicator.

Use care when applying the load to the knuckle so the parts are not damaged. Be careful not to tear the boot. From the front of the vehicle, insert a pry bar to get it rested on the lower control arm and use lever principle to push the knuckle up until the arm of the dial indicator no longer moves.

Rear Suspension

The rear suspension on the Liberty is non-adjustable and the only specification is for the thrust angle. When taking the initial readings, pay attention to the thrust angle and suspension setback. If the thrust angle is greater than specifications, inspect the rear suspension for damage or worn bushings.

On 2002-2007 models,  the single upper control link looks like a boomerang and utilizes a single ball joint mounted to the axle. There should be no play in this joint. If it is worn, it may not change the thrust angle, but it will make noise.
On 2008 and up KK models, Jeep changed the rear suspension and ditched the single upper control arm for a four-link setup with a lateral link.

Ride Height

Front ride height is defined by the vertical distance between the spindle and the rear pivot point of the front lower control arm bolt. When the car rolls off the line, the two points should parallel, -+10mm.

Rear ride height is defined by the vertical distance between the top of the lower spring seat strike surface and the bottom of the jounce cup (true metal-to-metal jounce travel). This is to be measured vertically inside the coil from the point intersecting the inboard edge and the for/aft center of the jounce cup down to the strike surface. The distance should be 97mm -+ 10mm.

For the front and rear, the heights should not differ more than 7mm side-to-side.

Adjustments

Jeep has gone back and forth on whether they should install cams on the lower control arms, but every Liberty has the fences for the cams. Before you quote the price of the alignment, make sure to check for the cams.

Camber and caster angle adjustments involve changing the position of the lower suspension arm cam bolts. Moving the rear position of the cam bolt in or out, will change the caster angle significantly and camber angle only slightly. To maintain the camber angle while adjusting caster, move the rear of the cam bolt in or out. Then move the front of the cam bolt slightly in the opposite direction.

To increase positive caster angle, move the rear position of the cam bolt outward (from the engine). Move the front of cam bolt inward (toward the engine) slightly until the original camber angle is obtained.
To adjust the camber, move both of the cam bolts together. This will change the camber angle significantly and caster angle slightly.
The torque spec for the lower control arm bolts is 125 ft/lbs. 

 

 

 More in this series:

Alignment Specs: 1997-2004 Chevrolet Corvette

With different front and rear run-flat tire sizes, the 1997-2004 Corvette must be aligned every 20,000 miles or when the smallest amount of abnormal tire wear is present. If the customer does not have this service performed, even the slightest amount of extra toe, camber or caster can result in an expensive… More
Tech Tip: Alignment Specs for 2002-2006 Toyota Camry

Behind the Ford F150 and Chevrolet Silverado, the Toyota Camry has been the third best selling vehicle in the U.S. during the past decade. The 2002-2006 Camry was no exception with sales of more than 400,000 vehicles every year. More
BRAKE JOB: Toyota Tundra Brake Caliper Upgrade

If a 2000-’05 Tundra or Sequoia comes into your shop with a complaint of brake pulsation, there are a few diagnostic steps that should first be taken before ­repairs are recommended. More
Alignment & Suspension Specs: Ford Focus

In 2000, the Ford Focus represented a radical change in the domestic small car segment. Now as we enter a new decade, the current Focus platform is going into its last year of production and not too much has changed in the alignment department in 10 years, except the specs from year to year. The se… More
Alignment & Suspension Specs: 2006-Current Chevrolet Impala

The 2006-current Chevrolet Impala represents the evolution of the GM mid/full-sized front-wheel-drive car. This generation of the Impala is solid and easy to work on. Gone are the quirks of previous generations. We will be concentrating on the civilian V6-equipped version that represents about 85 percent… More
Alignment & Suspension Specs: 2006-2010 Honda Civic

Built on a high-rigidity unit-body platform, the 2006-current Civic has a MacPherson strut front suspension and multi-link rear suspension. The 8th-generation Civic switched from a high mounted steering rack to a low mounted one and significantly increased caster. In the alignment bay, the 8th-generation… More
BRAKE JOB: GM H-Body Brake Job

Pad and rotor replacement is straightforward on this vehicle. But, there are some common errors that can be made if you are not paying attention. First, make sure the front caliper bracket bolts are tightened to 137 ft/lbs. If the bolts work their way loose, the driver may experience a sporadic low pedal… More

Suspension & Alignment Specs: 2007-2010 Dodge Caliber

The Dodge Caliber is a compact car produced by the Dodge division ofChrysler. The same basic platform is used for the Sebring, Avenger,Jeep Patriot/Compass and Mitsubishi Lancer. This is a "Net Build"vehicle with only toe adjustments built into the vehicle. Someadjustments for caster and camber… More

 

 

You May Also Like

Several States Declare April As ‘Car Care Month’

Several governors across the country have declared April as Car Care Month in their respective states, urging their residents to be car care aware and perform the service necessary to ensure their vehicles are operating in a safe, efficient and clean manner.

Several governors across the country have declared April as Car Care Month in their respective states, urging their residents to be car care aware and perform the service necessary to ensure their vehicles are operating in a safe, efficient and clean manner.
The following governors have issued official state proclamations that April is Car Care Month: Gov. Robert Bentley of Alabama, Gov. John Hickenlooper of Colorado, Gov. Pat Quinn of Illinois, Gov. Rick Snyder of Michigan, Gov. Susana Martinez of New Mexico, Gov. John A. Kitzhaber, M.D. of Oregon, Gov. Nikki R. Haley of South Carolina, Gov. Bill Haslam of Tennessee, Gov. Peter Shumlin of Vermont and Gov. Earl Ray Tomblin of West Virginia.
“We want to thank these governors for officially proclaiming April as Car Care Month,” said Rich White, executive director, Car Care Council. “Car Care Month provides a unique opportunity for the auto care industry and the government to educate car owners on the importance of proper vehicle care. Motor vehicle safety continues to be a major focus for state legislatures and regulatory agencies across the country, so we commend each of the governors for making these important proclamations.”
Spring is the perfect time for motorists to make sure their vehicles are running reliably after a rough winter and before the summer driving season begins. Many independent repair shops and community organizations throughout the country will conduct car care events during April. These events have revealed that three out of four vehicles inspected are in need of some type of maintenance or repair.
The non-profit Car Care Council offers many free tools on its website to help consumers drive smart, save money and be more environmentally friendly, including the popular 60-page Car Care Guide and a custom service schedule and email reminder service.
“By following a service schedule and performing preventative vehicle maintenance, motorists can ensure that their vehicles are safe and dependable. Plus, auto care can help save money in many ways, including reducing fuel consumption and extending vehicle life,” continued White. “We encourage all car owners across the country to get their vehicles inspected this April.”

Intake Manifold Gaskets: A Service Rundown

Back in the days when most

Monroe “Quick Rewards” Program Offers Incentives For Sales Of Monroe Quick-Strut Assemblies

Tenneco’s Monroe brand will offer an incentive to counterpeople for the sale of popular, ready-to-install Monroe Quick-Strut premium replacement assemblies. The Monroe “Quick Rewards” scorecard promotion – available for sales between April 1 and May 31, 2014 – will reward participants with a $10 prepaid card for each pair of qualifying Monroe Quick-Strut units sold.

Three AGM, Gel Cell Battery Myths

Chances are if the battery is not under the hood, it is an absorbent glass mat (AGM) or gel cell battery. These batteries pack a lot of power for their size and weight, which allows manufacturers to shave off a few pounds from the vehicle. That’s a big ­reason why they are being found more and more on late-model vehicles. Here are three AGM/gel cell myths.

10 Toughest Cabin Air Filter Jobs

There are still many late model vehicles that are not easy to service, and they require a significant amount of disassembly to gain access to the filter. For your shop, this is billable labor. Here are the 10 toughest jobs according to the editors of Underhood Service.

Other Posts

New AmeriBRAKES Part Numbers

The newest AmeriBRAKE line services some Fords, Volkswagens, Audis and Mercedes.

OTC Pitman Arm Puller Set Saves Techs Time on Removal, Installation

This set contains three Pitman arm pullers for a wide range of applications on 1993 and later GM, Ford, Dodge and Jeep models.

Video: Resetting the Steering Angle Sensor After an Alignment

Hunter Engineering’s Dave Fox discusses the steps required to reset or calibrate the steering angle sensor.

OTC Adapter Kits Aid in Removal and Installation of Hendrickson Front and Rear Suspension Bushings

The adapter kits include a custom plate, designed to provide an exact fit with suspension pieces, and custom adapters to align the tool properly and reduce the chance of damage to the bushings.