Why Go Digital? For Precision and Protection

Why Go Digital? For Precision and Protection

These days, no matter what kind of automotive repair work you specialize in, virtually every system has a certain amount of electronics. Consequently, one diagnostic tool every technician needs is a digital multimeter.

To figure out electrical and electronic problems, you have to “see” what’s going on inside the circuits and components. Trouble is, you can’t see electrons because they are invisible. That’s why you need a diagnostic tool that can measure the movement of electrons in circuits and components to make the invisible visible.

A digital multimeter (DMM) or digital volt ohm meter (DVOM) typically combines the functions of a voltmeter, ohmmeter and ammeter into one (see pages 12 and 13 for definitions). It can display voltage readings, resistance (ohms) readings, and amperage (current) readings. Some of the better units can also display frequency and dwell, as well as pressure and temperature with the appropriate probes.

Why digital? For precision and protection. A digital display is usually easier to read and less confusing than a needle on an analog meter (which may have multiple scales printed on it). A digital display can also read to tenths or even hundredths of a volt or amp. Most digital multimeters also have a 10 megohm impedance built into the test circuit so the tester won’t overload or damage sensitive electronic components. To measure resistance, an ohmmeter applies a small current to the circuit being tested. If the applied current is too great, there is a risk of damaging an electronic component. You don’t need a high impedance 10 megohm multimeter when testing 12-volt electrical circuits, but you do when testing low voltage electronic circuits, sensors and modules.

An analog meter, by comparison, is better than a digital meter for displaying changing or fluctuating voltage, resistance and current readings. It’s easier to watch the needle sweep back and forth on an analog meter than to watch rapidly changing numbers on a digital display. So each type of meter is best suited to a different type of application.

A digital reading may also totally miss a sudden change in voltage, resistance or current that occurs too quickly for the meter to detect and display it. There’s always a slight lag in what the tester reads and what it displays, and depending on the refresh rate of the display it may miss some changes completely. So for rapidly changing values, a digital storage oscilloscope (DSO) or graphing multimeter (GMM) is a better tool.

Graphing Multimeters
Think of a graphing multimeter as a DMM with pictures. It can display voltage, resistance, current and frequencies as a waveform. A graphing multimeter displays voltage on the vertical scale and time along the horizontal scale. When you select the graphing function, the unit begins to record the input signal and display it as a graph similar to a strip-chart recorder.

Seeing the voltage, resistance, current or frequency as a waveform on a screen instead of a rapidly changing number on a digital display makes it easier to tell if a sensor or circuit is functioning normally or not. For one thing, you can spot a bad waveform in an instant if you know what to look for. Some graphing multimeters have an electronic library of known-good signals for comparison. Some even include wiring diagrams and a vehicle-specific database of diagnostic and test information.

You also can compare several waveforms at the same time if the graphing multimeter has “dual trace” or “multiple trace” capability. This can be very useful when checking the oxygen sensor’s response or changes in injector duration against inputs from other sensors such as the MAP sensor, airflow sensor, throttle position sensor or coolant sensor.

Changing the time base on a graphing multimeter can compress or stretch the waveform trace to suit the type of test being performed. The upper and lower viewing limits can also be changed by using the cursor to set the values.

Waveform libraries are available from numerous sources, including the International Automotive Technicians Network (iATN) website: www.iatn.net

Probes and Accessories
All multimeters come with a basic set of probes for testing circuits and components. But the standard probes may not be the right size or shape to backprobe tight-fitting connectors or other hard-to-reach components. So you should also buy a variety of probes including ones with extra-small tips for backprobing connectors and getting into tight spaces.

Another type of probe to consider are those that can grip or lock onto a connector or wire. Self-gripping probes can free up your hands so you don’t have to hold the probes and meter and wiggle wires, goose the throttle or do something else at the same time.

For measuring current, you will need an inductive amp probe that clamps around a wire. These come in various amp ratings, so you may need several depending on what you are attempting to measure.

Many multimeters also can be attached to a temperature probe or a pressure probe. These special probes typically convert a temperature or pressure value into a voltage reading.

Prices & Capabilities
The capabilities of a multimeter are usually reflected in its price. A simple $29.95 multimeter obviously isn’t in the same league with one that costs $400 or more. The differences are in the accuracy of the tool, the display capabilities of the tool, and the durability of the tool.

Higher end multimeters typically have autoranging displays, more features (such as minimum/maximum recording, the ability to store and download data to a PC, etc.), additional probes (temperature and pressure/vacuum) and a better warranty.

Some multimeters have additional test functions to check diodes, an audible or visual continuity indicator, built-in LED lights (called noid lights) to indicate low amperage current within a circuit (as when checking fuel injectors or a Hall effect crankshaft position sensor). Some multimeters also can display more than one test value at a time for comparison purposes, and some can even measure ignition voltages (kilovolts or kV) to check ignition output.

Another feature you might want in a multimeter is the ability to “simulate” voltage and frequency signals. Some tools can simulate a rich or lean oxygen sensor signal to check the feedback circuit in the engine management system.

Some meters also have a “glitch” capture mode that can help you capture dropouts in a throttle position sensor or other sensor.

So before you buy a multimeter, shop and compare features. Then select one or more meters that will best suit the kind of work you do. Many technicians own several multimeters. They may have an inexpensive basic DVOM for making quick checks and one or more higher end models for situations that require more advanced capabilities and diagnostic work.

Basic Electrical Systems & Circuits
Voltage is the difference in electrical potential between two points, or the amount of “push” that makes the electrons flow. It’s also called the “electromotive force” (EMF). It’s like the pressure that forces compressed air through a hose, but instead of being measured in pounds per square inch, voltage is measured in units called “volts.”

Current is the amount or volume of electrons that flows through a conductor or a circuit. It is a measure of volume, and is specified in units called “amperes” or “amps” for short. The analogy with an air hose would be the number of cubic feet per minute of air passing through the hose. One amp is equal to 6.3 million trillion electrons (6.3 with 18 zeros after it) flowing past a point in one second! That’s a lot of electrons, but a relatively small current in many automotive circuits. A starter, for example, can draw several hundred amps when cranking the engine.

Resistance is the opposition to the flow of current, or the restriction that impedes the flow of electrons. Resistance is measured in units called “ohms.” The flow of air though a hose can be reduced by pinching it, by reducing the diameter of the hose or by holding your finger over the outlet. Likewise, current flow through a wire can be slowed or controlled by adding resistance.

One volt equals the amount of force needed to push a one amp current through a circuit with a resistance of one ohm. They call this “Ohm’s Law.” It can be expressed in various ways:

AMPS = VOLTS/OHMS (Volts divided by Ohms) or

OHMS = VOLTS/AMPS (Volts divided by Amps) or

VOLTS = AMPS x OHMS (Amps times Ohms)

A voltage drop occurs when current flows through a component in a circuit. The resistance created by the device produces a corresponding drop in voltage which can be calculated using Ohm’s Law if you know the resistance of the component and current flow.

VOLTAGE DROP = RESISTANCE x CURRENT
In the shop, you can measure voltage drop with a digital or analog voltmeter. The voltmeter’s leads are connected on either side of the circuit component or connection that’s being tested. If a connection is loose or corroded, it will create resistance in the circuit and restrict the flow of current causing an excessive voltage drop. As a rule of thumb, a voltage drop of more than one-tenth volt (0.1V) across a connection in an electronic circuit may cause trouble.

Most automotive electrical circuits operate on Direct Current (DC). In a DC circuit, the polarity of the voltage and current do not change. In an Alternating Current (AC) circuit, the current reverses direction and goes from positive to negative and back to positive again in a cyclic fashion. Alternators produce AC that is converted to DC by the diode trio (rectifier).

The rate at which a signal pulse repeats itself. Frequency is measured in cycles per second (Hertz or Hz). Some MAP sensors output a signal that changes frequency to indicate changes in engine vacuum and load.

The amount of “on” time of a signal that alternates between on and off. Usually expressed as a percentage, the duty cycle can vary to regulate a control function. Same as dwell.

When a circuit is not complete (no continuity), it is said to be “open.” Electricity will not flow through an open circuit because there’s no return path back to the power source.

A “short” occurs when a portion of an electrical circuit is bypassed unintentionally. It’s called a short because it creates a shorter return path for the current to follow.

Is a complete circuit from one point to another. To check wiring continuity, all that’s needed is an ohmmeter or a self-powered test light. An ohmmeter is probably the better of the two because it displays the exact amount of resistance between any two test points. A test light, on the other hand, will glow when there’s continuity, but the intensity of the bulb may vary depending on the amount of resistance in the circuit. Warning: An ohmmeter should never be used to check resistance in a “live” circuit. Doing so can damage the ohmmeter.

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