fuel system Archives - Page 13 of 16 - TechShop Magazine
Ford Water-in-Fuel Indicator Dampens Driver’s Spirit

Some 2003-’04 Ford F Super Duty/Excursion (vehicles with 6.0L Powerstroke engine built prior to Nov. 1, 2003) owners may complain of an illuminated water-in-fuel (WIF) lamp. The lamp does not turn off after water has been drained from the horizontal fuel conditioning module (HFCM).

Tech Feature: Servicing Ford’s 3.0L Engine

The 3.0L Duratec V6 was introduced in 1996 to replace the aging 3.8L V6 in the Ford Taurus and Mercury Sable. Unlike its conventional pushrod predecessor, the 3.0L V6 has dual overhead cams, four valves per cylinder and an aluminum block with cast-iron cylinder liners.

Tech Feature: Cooler ‘Heads’ Prevail – Pouring Over GM’s LT1 Engine and Reverse-Flow Technology

The LT1 engine was used in a variety of General Motors models, including 1992-’96 Corvette (Y-body), 1993-’97 Camaro and Firebird (F-body), and 1994-’96 Chevy Caprice and Impala (B-body), Buick Roadmaster and Cadillac Fleetwood (D-body).

Tech Feature: Manifold Makeover – Increasing Engine Power

An intake manifold is more than the plumbing that connects the carburetor or throttle body to the ports in the cylinder head. It is an integral part of the induction system that has to match the airflow characteristics of the cylinder head and camshaft, as well as the displacement and rpm range of the engine. A well-designed manifold that is properly matched to the engine’s requirements will make more torque and horsepower than a manifold which is mismatched to the engine.

Tech Feature: Diagnosing Repeat Fuel Pump Failures

During the past several years, I’ve encountered many vehicles that were running on their third or fourth new fuel pump in as many years. As with many repeat failures, the initial fuel pump installations were sloppy or a brand of fuel pump with a known high failure rate had been installed. In the remaining cases, an OE or aftermarket-equivalent fuel pump had been installed, but fuel tank contamination had been overlooked as a cause of the premature failure.

Tech Tip: Nissan MIL On/DTC P1491 Set

A 2001 Frontier (D22) or Xterra (WD22) may exhibit one or both of the following symptoms: MIL "On" with DTC P1491 (Vacuum Cut Valve Bypass Valve – VC CUT/V BYPASS/V) stored in the ECM; and/or difficulty refueling the vehicle. The vehicle’s fuel tank may need to be replaced. Use the appropriate Service Procedure provided in this bulletin to diagnose and repair these incidents, if they should occur ….

Tech Feature: Returnless Fuel Injection Systems

If you’ve tried to find the fuel pressure regulator on many late-model engines by looking in the engine compartment, you won’t find it there because the regulator has been relocated to the fuel tank. Engines with “returnless” electronic fuel injection (EFI) systems have the regulator inside the fuel tank. The regulator is part of the fuel pump assembly and is usually located downstream of the in-tank fuel filter.

Point of No Return: Returnless Fuel Injection Systems

If you’ve tried to find the fuel pressure regulator on many late-model engines by looking in the engine compartment, you won’t find it there because the regulator has been relocated to the fuel tank.

Tech Tip: 15 Tips on Servicing Ford F-150s

A bold new look and some subtle changes probably best describe the 2004-and-up Ford F-150. To the technician, it is the subtle changes that he or she needs to be aware of. Beginning with the 2004 model year, Ford launched a new body style for the F-150. It is a new vehicle inside and out. However, not all of the 2004 F-150s that you see will be the new body style. The 2004 F-150 was also made ….

Tech Tip: Diagnosing Fuel Pumps and Injectors

One of the first questions that should always be answered when diagnosing a fuel-related complaint on a fuel-injected engine is, "What is the fuel pressure?" All too often, technicians assume fuel pressure is "good" without actually measuring it with a gauge. If the engine runs, they assume the injectors are getting adequate fuel pressure. If the engine cranks but won’t start, and they depress the service valve on the ….

Tech Feature: Diagnosing Fuel Pumps and Injectors

One of the first questions that should always be answered when diagnosing a fuel-related complaint on a fuel-injected engine is, “What is the fuel pressure?” All too often, technicians assume fuel pressure is “good” without actually measuring it with a gauge. If the engine runs, they assume the injectors are getting adequate fuel pressure. If

Emissions Update: Understanding How Wide Ratio Air/Fuel (WRAF) Sensors Work

Instead of giving a simple rich/lean indication, wide ratio air/fuel sensors measure the “actual” air/fuel ratio. A WRAF sensor can measure mixtures that range from extremely rich to extremely lean (even straight air!). This ability allows the PCM to control fuel mixtures much more precisely, to handle much leaner fuel mixtures, to reduce emissions and