Tech Tip: Volkswagen Electro-Mechanical Power Steering Warning Light Illuminated

Tech Tip: Volkswagen Electro-Mechanical Power Steering Warning Light Illuminated

The vehicle owner may be concerned because the battery was disconnected and now the Electro-Mechanical Power Steering Warning light is lit on the dash on a 2009 Volkswagen Eos Komfort 2.0L. This may be caused by an unprogrammed steering angle sensor (G85).

Vehicle: 2009 Volkswagen Eos Komfort 2.0L

Customer Concern: The battery was disconnected and now the Electro-Mechanical Power Steering Warning light is lit on the dash.

Potential Causes: Unprogrammed Steering Angle Sensor (G85)

Disconnected Battery Steering Limit Stop Basic Setting Procedure:

Tests:

1. If the battery is disconnected, the basic settings for the Steering Angle Sensor G85 are lost. This will typically result in a trouble code 00778 – G85 Steering Angle Sensor Basic Settings lost in ABS.

2. Unlike earlier models with traditional hydraulic power steering systems, this vehicle is equipped with an electro-mechanical power steering system (large electric motor used to help steering vs. fluid).

3. In vehicles equipped with the electro-mechanical power steering, the G85 basic setting needs to be performed in the Steering Assist control module, not the ABS control ­module.

  a. If the vehicle is equipped with ESP, the G85 basic setting is still set in the ABS control ­­module.

4. Reset the G85 basic setting as follows:

  a. Start the vehicle and turn the steering wheel one turn to the right and one turn to the left.

  b. Drive a short distance in a straight line on a level surface. Stop with the wheels pointing straight.

  c. Leave the engine running and do not move the steering wheel.

  d. Select Address Word 44-Steering Assist.

  e. Select Function 11-Login or 16-Security Access. Enter a value of 40168.

  f. Select Function 04-Basic Settings. Enter Display Group 060. Activate the basic setting. The 1st Display Field should show “OK” when the setting has completed.

  g. Select Function 08-Read Measuring Value Blocks (MVB). Enter Display Group 007. The first Display Field should show a value between -1.5° and +1.5°.

5. After the G85 has been ­successfully set, the Steering Limit Stop adaptation needs to be performed. Loss of Steering Limit Stop Basic Setting will result in trouble code 02546 – Steering Limit Stop No or Incorrect Basic Setting/Adaptation – being stored.

6. Complete the Steering Limit Stop adaptation as follows:

  a. With the engine still running, center the steering wheel and hold it for five seconds.

  b. Turn the steering wheel completely to the left and hold it there for a second.

  c. Turn the steering wheel completely to the right and hold it there for a second.

  d. Center the steering wheel.

  e. Switch the engine and ignition off.

  f. Switch the ignition on and wait five ­seconds.

  g. The Steering Assist Warning Lamp should turn off. If it doesn’t, perform a short test drive.

Tech Tip: If the 02546 fault code does not clear out after the test drive, try repeating the procedure and increase the key cycle times to 30 ­seconds or more.

Courtesy of Identifix’s "Five Fast Fixes."

You May Also Like

Embracing Cutting-Edge Solutions the Industry has to Offer

Embracing cutting-edge solutions is strategic and imperative for technicians navigating the constantly changing landscape of automotive maintenance and repair.

Nadine Battah

Remember last month how I said 2024 was your year to be the technicians you always wanted to be? Remaining stagnant as a technician is simply not an option anymore if you want to be successful in the automotive industry. You must proactively seek out opportunities to embrace new tools, techniques and solutions that promise to enhance efficiency, accuracy and customer satisfaction.Embracing what’s new is strategic and imperative for technicians navigating the constantly changing landscape of automotive maintenance and repair.One of the top reasons I can give you for embracing new technology is the potential for improved diagnostic accuracy and efficiency. With the arrival of advanced diagnostic tools, like the Bosch ADS 625X, the Autel IA900, or the Hunter ADASLink, technicians can pinpoint issues with precision, reducing guesswork and minimizing the risk of a comeback. Whether it’s sophisticated tools or cutting-edge software solutions, the ability to leverage these new tools should empower you to deliver next-level service and drive positive repair experiences for your customers.Another thing to keep in mind is that embracing new technology and equipment opens doors to expanded service offerings. From state-of-the-art lifts and alignment systems, to specialized tools designed for specific makes and models, investing in the latest equipment enables you and other technicians to tackle a larger range of repairs and maintenance with confidence and precision. As the technology in cars continue to evolve, so too must the tools and equipment that technicians rely on to get the job done.Embracing new technology and equipment can also lead to improved productivity in the shop. By leveraging high-quality products that are specifically designed for today’s vehicles, you can streamline workflow, minimize downtime and deliver exceptional results for your customers.At TechShop, we understand the importance of embracing new technology, equipment and products in the automotive repair industry. That’s why we’re excited to announce the debut of our all-new “Tool Time” video podcast series, where guests from brands like Ingersoll Rand, Clore Automotive, SATA Spray Equipment and many more will sit down and join Eric Garbe and myself to discuss education and training on the latest products our industry has to offer.Join us as we embrace the future of automotive tool supply and equipment advancements together. And, be sure to subscribe to the TechShop newsletter to stay tuned!

Brake Lathe Basics

Resurfacing drums and rotors is a machining process with its own specific guidelines.

Refrigerant Oil Has to Be Right

Oil type is just as important as oil capacity.

Three bottles of refrigerant oil
Top 5 Tools: Steve Coffell, Auto World, Hazelwood, MO

Steve Coffell, a technician at Auto World in Hazelwood, MO, says his Top 5 Favorite Tools are: Related Articles – Lisle 61860 Oil Filter Housing Torque Adapter – Mueller Kueps Presents Redesigned Sensor Tap Series – Lisle Low Profile Fuel Line Disconnect   OTC Genisys Touch – Quick scan, bidirectional control Snap-on VANTAGE Pro –

Wheel Bearing Adjustment Tools & Equipment

A wheel bearing that’s out of adjustment can reduce bearing life and can affect more than just the bearing. It’s important to adjust the wheel bearing endplay to the proper specifications. If the bearing set is adjusted too loose or too tight, it can cause the bearing to fail prematurely. There are a few types of assemblies, so using correct procedures and tools will ensure a comeback-free wheel bearing installation.

Other Posts

TPMS: Are Retrofits in Your Future?

Installing a retrofit kit can be performed with the tools and equipment you already own and use on a daily basis.

Tire tread
Maximize Your Scan Tool

Are you maximizing your scan tools to their full potential? Don’t let them be just an expensive code reader.

Scan Tool
2024 Is Your Year to Be the Technician You Always Wanted to Be

As we enter 2024, strategic career planning is essential for success in the automotive repair industry.

happy new year 2024
Impact Wrench Technology

Interchangeable anvils are a feature on some new impacts.